Rapid Manufacture of Custom Fitting Surgical Guides
MetadataDangos cofnod eitem llawn
Purpose – The computer-aided design (CAD) and manufacture of custom-fitting surgical guides have been shown to provide an accurate means of transferring computer-aided planning to surgery. To date guides have been produced using fragile materials via rapid prototyping techniques such as stereolithography (SLA), which typically require metal reinforcement to prevent damage from drill bits. The purpose of this paper is to report case studies which explore the application of selective laser melting (SLM) to the direct manufacture of stainless steel surgical guides. The aim is to ascertain whether the potential benefits of enhanced rigidity, increased wear resistance (negating reinforcement) and easier sterilisation by autoclave can be realised in practice. Design/methodology/approach – A series of clinical case studies are undertaken utilising medical scan data, CAD and SLM. The material used is 316L stainless steel, an alloy typically used in medical and devices and surgical instruments. All treatments are planned in parallel with existing techniques and all guides are test fitted and assessed on SLA models of the patients’ anatomy prior to surgery. Findings – This paper describes the successful application of SLM to the production of stainless steel surgical guides in four different maxillofacial surgery case studies. The cases reported address two types of procedure, the placement of osseointegrated implants for prosthetic retention and Le Fort 1 osteotomies using internal distraction osteogenesis. The cases reported here have demonstrated that SLM is a viable process for the manufacture of custom-fitting surgical guides. Practical implications – The cases have identified that the effective design of osteotomy guides requires further development and refinement. Originality/value – This paper represents the first reported applications of SLM technology to the direct manufacture of stainless steel custom-fitting surgical guides. Four successful exemplar cases are described including guides for osteotomy as well as drilling. Practical considerations are presented along with suggestions for further development.
Rapid Prototyping Journal
Bibb, R., Eggbeer, D., Evans, P., Bocca, A. & Sugar, A. (2009) 'Rapid Manufacture of Custom Fitting Surgical Guides', Rapid Prototyping Journal, 15(5), pp. 346-354
Dynodwr Gwrthrych Digidol (DOI)http://dx.doi.org/10.1108/13552540910993879
This paper was published in the Rapid Prototyping Journal. The DOI is 10.1108/13552540910993879
Yn dangos eitemau sy’n perthyn drwy deitl, awdur, pwnc a chrynodeb.
Bibb, Richard; Eggbeer, Dominic; Williams, Robert (Emerald, 2006-04-01)This work was part of a long-term research project undertaken by the Medical Applications Group of PDR into the application of advanced design techniques to the needs of the dental technology industry, in particular the ...
Peel, Sean; Eggbeer, Dominic; Sugar, Adrian; Evans, Peter Llewellyn (Emerald, 2016)Purpose: Post-traumatic zygomatic osteotomy, fracture reduction, and orbital floor reconstruction poses many challenges for achieving a predictable, accurate, safe, and aesthetically pleasing result. This paper describes ...
O’Malley, Ffion Lorraine (Cardiff Metropolitan University, 2016)Over the last three years this PhD research has focussed on the area of Maxillofacial Additive Manufactured Surgical Guides. A mix of qualitative and quantitative research has been undertaken to develop new knowledge ...